EXTRUSION COATING LAMINATION MACHINE CONTROL PANEL

Scalar Automation is a specialized manufacturer of Extrusion Coating Lamination Machine Control Panels for the converting and flexible packaging industry. Our control panels are engineered to deliver precise extrusion control, uniform coating thickness, stable lamination performance, and reliable high-speed operation in continuous production environments.

With strong expertise in PLC, VFD, and servo-based automation, we provide fully customized control solutions that enhance machine efficiency, product quality, and long-term reliability.

Automation & Control System Architecture
Our extrusion coating lamination machine control panels are designed using advanced automation technology to ensure seamless coordination between extrusion, coating, lamination, and winding sections.

PLC Systems
S7-1200
S7-1500
These PLC systems offer high processing speed, stable communication, and flexibility for complex multi-axis extrusion coating operations.

Drive Systems (VFD & Motion Control)
G120
G120C
V20
S120
The drive configuration enables accurate speed and torque control of extruder motors, chill rolls, nip rolls, haul-off units, unwind, and rewind systems with smooth acceleration and deceleration.

Servo Motion Control
V90 Servo Drives
Servo systems are used for high-precision applications such as nip positioning, coating thickness consistency, and synchronized tension control.

HMI Integration
Our control panels support multiple HMI options based on customer preference:

Siemens
Weintek
Schneider
WECON
Kinco
The HMI interface is designed for intuitive operation and real-time monitoring, providing:

Extruder temperature and speed monitoring
Line speed and tension settings
Coating and lamination process visualization
Alarm diagnostics and fault history
Recipe management for different materials
Maintenance alerts and system status display

Key Functional Features
✔ Precise extrusion speed and temperature coordination
✔ Uniform coating thickness control
✔ Accurate multi-zone web tension control
✔ Synchronized drive operation across all machine sections
✔ Smooth start-up and shut-down sequences
✔ Reduced material wastage and downtime
✔ Energy-efficient drive configuration
✔ Advanced safety interlocks and protection systems
✔ Easy troubleshooting and operator-friendly control

Engineering & Panel Build Quality
Industrial-grade electrical components
Structured wiring layout for easy maintenance
Proper ventilation and thermal management
Clear labeling and wiring identification
PLC program validation and drive parameter testing
Pre-dispatch functional and safety testing
Each control panel is designed and manufactured according to industrial electrical standards to ensure durability and continuous operation.

Retrofit & Modernization Services
Scalar Automation also undertakes retrofit and modernization projects for extrusion coating lamination machines, including:

Replacement of relay-based control panels
Upgradation from obsolete PLC systems
Conversion of DC drives to modern AC VFD systems
Complete automation revamping for improved efficiency and safety
Retrofit solutions help extend machine life and improve production performance.

Export Capability
We manufacture and export extrusion coating lamination machine control panels for domestic and international markets. Panels are supplied with:

Electrical drawings and technical documentation
PLC and HMI program backups
Standardized wiring and labeling
Quality inspection and performance testing
Panels are customized as per customer specifications and international standards.

Applications
Extrusion coating lamination machines
Flexible packaging production lines
Film extrusion and coating systems
High-speed converting and web handling machines

Why Choose Scalar Automation?
Specialized expertise in converting industry automation
Customized control panel engineering
Advanced PLC, VFD, and servo-based solutions
Reliable retrofit and export capability
Complete technical support from design to commissioning